When ferrous and other metals come into contact with air, they get oxidized and cause corrosion. The applied surface treatments prevent the formation of corrosion and protect the metal.
There are two types of phosphate coating processes.
Zinc phosphate coating is a crystallized conversion coating formed on the metal surface. In this way, surfaces resistant to corrosion are obtained. Zinc phosphate provides a great adhesion surface for Paint and organic coatings and reduction of friction coefficient when applied with oil.
Manganese Phosphate is generally used with materials such as oil to reduce the friction coefficient of moving metal surfaces such as impellers, gears, pistons to each other, to prevent wear and to ensure maximum protection of parts against corrosion. It acts as a layer on the surface. Phosphate Coating Phosphate coating of iron and steel occupies an important place among surface treatment methods. The steps of Manganese phosphates include degreasing/cleaning, water rinses, pickling in mineral acid, activation, manganese phosphating, an optional final drying, and lubrication using oils or emulsion
Phosphating processes are generally as follows.
- MEchanical cleaning
- Rinsing
- Cleaning and degreasing
- Rinsing
- Activation Phosphating
- Rinsing
- Pasivation or neutralisation
The duration of the processes can be extended or shortened or changed according to the conditions. For example, if there is no rust on the metal, the rust removal process is not applied. However, some periods can be combined. For example, phosphating and degreasing can be applied in the same bath. If phosphating is to be applied to an aluminum or magnesium surface, the metal surface must be completely free of oil, rust and other dirt.These metals needs some special chemicals.
We contribute to our country’s economy with the contribution we provide to agricultural machinery manufacturers.
Production-oriented policy is needed to transform its agricultural potential into wealth. When many problems experienced today are solved with a policy that supports production instead of imports, the agricultural sector will be the most important dynamic of growth.
We had the land and people in place to be successful in our country, however, he needed more efficient equipment and a refined layout. ILKE Industrial helped solve problems in agricultural machinery factories.
As agricultural machinery factories evaluated their day-to-day operation with their previous equipment, it was obvious there was a significant amount of efficiency to be gained in the paint department.
Facilities specially designed for Agricultural Machinery companies generally consist of the following processes.
Sanding Application Booths
Washing Booths
Drying oven
Primer Paint Application Booths
Primer Paint Flash Off Booths
Powder Coating Application Booths with Mono Cyclone
Powder Coating Cooking Booths